HyStorage

Hydrogen storage - Why?

Hydrogen makes the immense energy storage capacities that lie in the nationwide natural gas infrastructure available for renewable energies. The chemically bound energy in the form of hydrogen is available to various markets - such as the electricity and heating market, industrial applications and mobility. The need for storage capacities is growing with the expansion of renewable energies. Underground storage of natural gas/hydrogen gas mixtures can create large-volume energy storage facilities that lead to greater flexibility in gas and energy supply. With our HyStorage research project, we are testing the integrity of porous rock storages with regard to hydrogen storage together with our partners Open Grid Europe, RAG Austria, SEFE and NAFTA.

Project description

HyStorage is about investigating the influence of different hydrogen concentrations on porous rock formations and thus testing the suitability and integrity of pore storage facilities for storing hydrogen. At the Bierwang underground gas storage site, natural gas/hydrogen gas mixtures are injected in order to be able to determine the biogeochemical processes in the subsurface. This will allow predictions to be made about the longevity and integrity of the reservoir. The research results and conclusions obtained with this project represent essential information for the operational behaviour of underground gas storage facilities and are to be transferred to the German and European underground storages if possible. A smaller former natural gas reservoir - independent of the existing Bierwang natural gas storage facility - will be used for the test. In several project phases, different natural gas/hydrogen mixtures with 5 per cent, 10 per cent and 20 per cent hydrogen content in the natural gas will be injected into the former natural gas reservoir and then withdrawn again after a three-month standstill period in each case. The first cycle with 5% hydrogen serves as a basic feasibility check of the application, the second ensures comparability with other international industrial projects, and the third is a continuation and preparation for future, higher hydrogen concentrations as well as potential hydrogen peaks caused by concentration fluctuations in the natural gas infrastructure. Following the successful initial phases, the project has been extended by two additional phases to examine both the long-term storage of the hydrogen-natural gas mixture and the impact of pure hydrogen.Extensive investigations, regular measurements of the material and gas composition as well as evaluations and analyses of the data will take place throughout the duration of the project. The planning and implementation of the project is carried out in close coordination with the responsible mining authority.

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Storage porous rock hydrogen
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HyStorage illustration Status well

1) Status of the well

For the HyStorage project, we are using the existing BW B6 well. The borehole connects the reservoir with the surface. Only the wellhead of the borehole is visible.

The borehole passes through various rock layers until it hits the target horizon at a depth of approx. 1,500m and is secured by various casings.

For the HyStorage experiment, the Aquitansand storage horizon is used. This horizon is delimited above and below by thick impermeable overburden. There is no connection to our Bierwang natural gas storage facility.

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Hystorage Illustration withdrawal

2) Injection phase / service life

In  the first three project phases, a natural gas/hydrogen gas mixture with 5%, 10% and 20% hydrogen, respectively, is injected underground and then pumped up again after a three-month service life period in each case. The standstill period will be extended to six months in phase 4. In the final test phase, the hydrogen content will be 100%.

Specific material tests in advance have ensured that all materials and components used are designed for test operation with hydrogen. Extensive investigations and regular measurements of the composition of substances and gases will be carried out during the project.

To test the suitability of components and materials of various underground facilities under real conditions, additional investigations will take place during the project phases. This includes, for example, the construction of two temporary test containers for testing steels, cements and drilling core materials next to the wellhead or also material testing in the borehole.

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Hystorage Illustration withdrawal

3) Withdrawal phase

During the withdrawal phase, the natural gas/hydrogen gas mixture is withdrawn through the well.

The recovered gas mixture is analysed on the surface to be able to make statements about underground biogeochemical processes. In this way, forecasts can be made about the longevity and integrity of the reservoir.

The research results and conclusions obtained with this project represent important information for the probable operational behaviour of porous rock underground gas storage facilities in connection with hydrogen components in natural gas.

After analysis, the natural gas/hydrogen gas mixture is diluted to such an extent that it can be fed into the existing natural gas infrastructure.

Project milestones

HyStorage well site in Bierwang

2022

Start of the project

Preparation for HyStorage Project, Aerial View

May 2022

Preparatory work / construction of the foundations 

Implementation Gas Meterin HyStorage | Aerial View

November 2022

Set-up gas measuring and control system / Set-up water separator 

Delivery and installation of compressor station | Aerial view

March 2023

Delivery and connection of the gas compressor 

HyStorage Aerial view close

June/July 2023

Commissioning and final testing of the new mobile hydrogen compressor and gas quality measuring instruments of our partner OGE

HyStorage first hydrogen injection hydrogen storage in porous rock research project

September 2023

All pre-tests completed. Personnel trained. Commissioning successful. First hydrogen injection performed. We are ready to go on!

HyStorage

January 2024

First operating phase successfully completed. Withdrawal of hydrogen. Now analyzing all the data. 

Hystorage presentation

March 2024

First test phase successful – hydrogen extracted again after injection into porous rock

Hystorage

January 2025

Successful completion of Phase 2 - 95% hydrogen recaptured. No significant microbial reactions. Good quality of reservoir model predictions.

September 2025.

Phase 3: 20% hydrogen in natural gas was successfully withdrawn. The results confirm the feasibility for porous storage. Excellent reproducibility across all tests. Phases 4 and 5 are currently in preparation.  

Timeline

When?

What?

2022

Establishment of the specialised gas facility for the storage test on a designated drilling site at Uniper Energy Storage's Bierwang site.

May 2023

Start trial operation

September 2023

First injection of the natural gas/hydrogen gas mixture

March 2024

Completion of the first trial phase is successful – hydrogen is withdrawn after injection into porous rock

September 2024

Injection phase 2: 10% hydrogen content in natural gas.

January 2025

Successful completion of the second phase with 10% hydrogen content in natural gas. 95% hydrogen could be recovered without any significant microbial reactions. The newly developed reservoir simulation also provided very accurate predictions.

March 2025

Injection phase 3: 20% hydrogen content in natural gas

September 2025

Withdrawal also successful, once again demonstrating the feasibility of hydrogen storage. The developed reservoir simulation model provides valuable insights for further research.

A strong Team

To realize the HyStorage project, the companies Uniper Energy Storage GmbH, Open Grid Europe GmbH, RAG Austria AG, SEFE Securing Energy For Europe GmbH and NAFTA a. s. have joined forces to form a consortium. Other interdisciplinary partners from industry and science, such as Voest Alpine, Vallourec, Isodetect and the Technical University of Clausthal, provide technical and scientific support for the project.

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Storage cavern hydrogen

Our other hydrogen projects

The HPC Krummhörn project aims to test the construction and operation of a 100% hydrogen storage facility under real conditions. During the test operation, we check equipment, materials and substances for H2 compatibility and gather experience regarding technology and operation in the storage of hydrogen. For this purpose, we are using our salt cavern storage facility in Krummhörn in northern Germany, which has not been used commercially since 2017. The demonstration plant is scheduled to go into operation by 2024.